The roof decking went on in what seemed like about an hour. Incredible.
One of the reasons it goes so fast is that framers have lots of tricks. Here are a few.
As soon as the framers got the roof decking on, the roofers came by to do the “dry in.” Normally, this step would comprise laying down “ice shield” (a self-stick membrane) at the eaves of the roof and then “underlayment” (30 lb. asphalt impregnated felt paper or Feltex, a modern polymer equivalent). In our case, we laid down ice shield on the whole roof. It cost about $1000 more in materials, but is another layer of insurance against ice damming. Once the ice shield (or ice shield and underlayment) is put down, the house is dry. It can survive several months of weather with no problems. I’ll be happy to get the real roof on in a week or two, but it’s nice to know that weather is no longer an obstacle to progress on the job.
Wow. Roofers can be amazing. This condo project comprises seven formerly distinct buildings. The first step of the project was to put on a new roof over the entire set of buildings. The theory is that you don’t want to start doing new work inside until you have a nice tight roof to prevent water from entering. A crew of about a dozen roofers stripped the entire original roof (many layers of nasty asphalt roofing material), did deck repairs, and put down a continuous membrane over the whole thing, all in about a week. It was a marvel to behold. Here’s the finished roof.
Furthermore, they did this on a tight city street seven stories up. The trick is to set up a chute from the roof top to a dumpster below and to have 2-3 people dedicated to moving the debris off the roof into the dumpster(s).
This type of roof is sometimes called a “rubber roof.” The material is made of a synthetic rubber (EPDM, usually) and comes in a roll. It can be seamed reliably by overlapping layers and using an adhesive that essentially fuses the material. Think of this as a continuous rubber membrane draped over the entire seven buildings.
Of course one tricky problem is how you get the water off the roof. In city settings like this, you can’t just run it off onto the ground. You also have to get it off the middle of the roof, not the edges, because of the way the roof pitches work. As a result, there are central drains on the roof sections, with cages over them to prevent debris from entering. These must be plumbed into the city storm water drainage system. We’re shouting distance from the Delaware River, so my guess is that the drain runs into the river quite nearby.