DuWayne (Gough Concrete Specialities) poured the upper-level concrete floors last week. We specified a 3 inch slab of tinted concrete (the same 2% tint we used on the lower-level slab). A 24-inch grid of #2 re-bar is laid over the hydronic heating tubes before the floors are poured. I had them saw cut control joints in nice locations as I had on the lower level. Looks very nice, even if the floors still need some work with a Swiffer.Continue reading
The flatwork guy (Gough Concrete) poured the lower-level slab on Thursday and saw-cut the control joints on Friday. I stopped by on Saturday to take a look. We used a 2% mix of Solomon liquid color, which they call “smoke.” It’s just right. The tint is significantly darker than natural concrete, but still comes across as gray, not black. This color in this concentration costs $39 per cubic yard of concrete. Given that the mud itself only costs $110 per yard, that’s pretty significant. However, given that for this I get a finished floor, I consider the tinted concrete a bargain. This floor cost $5.40 per square foot for everything (#4 rebar, pump truck, concrete, tinting, placing the concrete, finishing the concrete, coating with an acrylic sealer, and saw cuts). This did not include the 15 mil vapor barrier and the under-slab insulation, which my plumbing and heating guy did.
The slab ended up being 6 inches thick instead of 5 inches (meaning the gravel was a bit low), which cost an extra $270 for another 2.5 yards of concrete. The control joints are basically on the same grid as the rooms, stairwell, and passageways, although I split the larger rooms in half so that the joints are not more than about 10 feet apart. (Control joints are created by sawing a 3/4 inch deep groove in the concrete. This gives some visual definition to the space and encourages the concrete to crack on the lines instead of diagonally across the room. (That sort of works…but avoiding cracks altogether is a fool’s errand.)Continue reading